Product

Company's latest product introduction

Curing Bladder

The Curing Bladder is made of butyl rubber compound with ultra-high thermal conductivity. In order to ensure the best vulcanization capsule performance, the following factors should be considered in any case

Technical Support

If necessary, Vulcanization Experts are ready to visit your company to discuss regarding relative issues
Other problems that are helpful to tire vulcanization capsule can be found out and improved together
Improve the setting of tire vulcanizer (vacuum, pressure, stage) and optimize the use of Curing Bladder

The Production Process

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Facade Pattern

The Pattern Forms

The Process Flow

Production Capacity

Model Type Capacity (now) Capacity (after addition)
Injection vulcanizing machine (11,400cc/20,000cc) PCR,LTR 30,000/ Mon 50,000/ Mon
Injection vulcanizing machine (32,000cc) TBR 2,000/Mon 5,000/Mon

Performance parameters of high-performance vulcanized capsules


BOM(Bag-O-Matic) PC / LT Tire vulcanizing machine

Capsule code Applicable tire specifications Outside diameter Total height Clamp flange Canon Clamp flange height Clamp flange width Section of the perimeter The thickness of the neck In the middle of the thickness of the Decorative pattern
DB(㎜) HB(㎜) dB(㎜) a(㎜) b(㎜) Lb(㎜) n(㎜) c(㎜) form
JS1240 500R12 350 299 200 20 12 356 8 4 Plain
JS0140 155/65R13 425 270 228 24 12 336 8 4 Plain
JS0240 155R13 350 306 228 24 12 351 8 4.2 Plain
JS0340A 175/70R14 165R14 450 298 228 24 12 381 8 4 Pebbles
JS0440 195/60R14 185R14 484 318 228 24 12 423 8 4 Plain
JS1342 165/70R13 434 284 228 24 12 358 8 4.2 Plain
JS0550 185/60R15 470 300 276 23 12.5 369 8 5 Pebbles
JS0550B 175/65R15 470 300 276 23 12.5 369 8 4 Pebbles
JS0640A 195/65R15 195/70R15 486 330 276 23 12.5 401 8 4 Pebbles
JS0750A 195/60R16 195R15 500 339 276 23 12.5 433 8 5 Pebbles
JS0850 215/65R16 215/75R15 506 384 276 23 12.5 468 8 5 Pebbles
JS0950 245/70R16 215/70R16 486 415 276 23 12.5 509 8 5 Pebbles
JS1045A 215/55R17 560 307 300 25 14.2 448 8 4.5 Pebbles
JS1145A 215/45R17 235/40R18 525 307 300 25 14.2 407 8 4.5 Pebbles
JS1345 265/65R17 606 343 300 25 14.2 523 8 4.5 Pebbles
JS1445 265/65R17 626 367 300 25 14.2 565 8 5 Pebbles
JS1545 225/55R18 580 330 300 25 14.2 484 8 4.5 Pebbles
JS1645 235/35R19 540 301 350 25 14.2 371 8 4.5 Pebbles
JS1745 265/50R20 665 331 350 25 14.2 521 8 5 Pebbles
JS1850 275/45R20 670 355 350 25 14.2 555 8 5.5 Pebbles
JS1945 245/50R20 625 320 350 25 14.2 477 8 5 Pebbles
JS2045 245/40R19 550 320 350 25 14.2 404 8 4.5 Pebbles
JBR16-03(A) 8.25R16 625 378 310 21 13 523 8 6 Pebbles
JBR16-03(B) 8.25R16 600 464 310 21 13 561 8 6 Pebbles
JYBD0250 265/75R16 540 422 276 23 12.5 570 8 5 Pebbles
SR18-02 265/30R19 525 395 353 12.8 8.1 339 7.7 5 Pebbles
JS2750 215/55R16 540 323 276 23 12.5 455 8 5 Pebbles
JS2850 255/55R19 592 398 350 25 14.2 524 8 5 Pebbles
JS4001 T125/70R16 415 258 276 23 12.5 303 8 4 Plain
JS4002 135R13 350 267 228 24 12 312 8 4 Pebbles
JS4003 145R12 338 274 200 20 12 333 8 4 Plain
JS4004 155R12 348 306 200 20 12 364 8 4 Plain
JS4005 195/65R15 428 326 276 23 12.5 375 8 4 Plain
JS4006 185/65R14 348 350 228 24 12 390 8 4 Plain
JS4007 175R13 390 349 228 24 12 396 8 4 Plain
JS4009 185R14 400 363 228 24 12 426 8 4 Sand
JS4010 215/75R14 400 428 228 24 12 476 8 4 Plain
JS4011 155R13 394 252 200 20 12 331 8 4 Pebbles
JS4012 155/70R13 412 238 228 24 12 310 8 4 Pebbles
JS4013 195/65R15 490 320 276 23 12.5 394 8 4 Pebbles
JS4014 T125/70R16 464 258 276 23 12.5 340 8 4 Pebbles
JS4015 T125/70R16 464 235 276 23 12.5 317 8 4 Pebbles
JS4016 235/50R18 245/40R19 565 333 350 25 14.2 427 8 4 Pebbles
JS4501 205/40R17 484 307 300 25 14.2 370 8 4.5 Plain
JS4502 185/65R14 462 284 228 24 12 404 8 4.5 Pebbles
JS4503 T145/80R18 490 299 300 25 14.2 375 8 4.5 Pebbles
JS4504 T125/70R18 464 247 300 25 14.2 322 8 4.5 Pebbles
JS4505 T125/70R19 492 281 350 25 14.2 317 8 4.5 Pebbles
JS4506 235/55R19 598 343 350 25 14.2 468 8 4.5 Pebbles
JS4507 225/40R18 525 322 300 25 14.2 434 8 4.5 Pebbles
JS4508 195/65R15 493 333 276 23 12.5 415 8 4.5 Pebbles
JS4509 245/50R18 555 361 300 25 14.2 477 8 4.5 Pebbles
JS4510 305/25R20 560 376 350 25 14.2 503 8 4.5 Pebbles
JS4511 235/55R17 580 330 300 25 14.2 484 8 4.5 Pebbles
JS4512 285/30R18 530 355 300 25 14.2 495 8 4.5 Pebbles
JS4513 235/45R17 528 322 300 25 14.2 434 8 4.5 Pebbles
JS4514 225/45R17 530 292 300 25 14.2 415 8 4.5 Pebbles
JS4515 245/45R18 560 307 300 25 14.2 476 8 4.5 Pebbles
JS4516 235/50R18 580 330 300 25 14.2 512 8 4.5 Pebbles
JS4517 165/60R20 524 320 350 25 14.2 377 8 4.5 Pebbles
JS4518 300/680R18 558 390 300 25 14.2 543.6 8 4.5 Pebbles
JS4519 280/650R18 560 365 300 25 14.2 501.6 8 4.5 Pebbles
JS4520 265/25R20 545 360 350 25 14.2 440.1 8 4.5 Pebbles
JS4521 265/25R20 545 360 350 25 14.2 440.1 8 4.5 Pebbles
JS4522 265/45R20 618 335 350 25 14.2 511.8 8 4.5 Advanced
JS5002 T145/80R16 442 300 276 23 12.5 353 8 5 Sand
JS5003 215/75R15 423 380 276 23 12.5 422 8 5 Plain
JS5005 235/85R16 500 481 276 23 12.5 543 8 5 Plain
JS5006 265/70R15 560 421 276 23 12.5 538 8 5 Pebbles
JS5007 275/45R20Y 658 339 350 25 14.2 521 8 5 Plain
JS5009 T225/60R16 554 396 276 23 12.5 490 8 5 Plain
JS5012 215/55R16 525 323 276 23 12.5 470 8 5 Pebbles
JS6001 215/75R17.5 530 390 300 25 14.2 471 8 6 Advanced
JS7001 175/75R16 398 358 276 23 12.5 399 8 7 Plain
JS7002 215/75R15 432 383 276 23 12.5 431 8 7 Plain
JS7003 235/75R15 450 439 276 23 12.5 489 8 7 Pebbles
JS7004 235/65R17 225/80R17.5 466 436 300 25 14.2 494 8 7 Plain
JS7005 31*10.50R15245/70R19.5 480 484 276 23 12.5 541 8 7 Pebbles
JS7006 275/65R18 502 502 300 25 14.2 584 8 7 Pebbles
JS7007 295/75R16 518 520 276 23 12.5 617 8 7 Pebbles
JS7008 325/60R18 528 548 300 25 14.2 636 8 7 Pebbles
JS7009 235/75R17.5 480 506 300 25 14.2 560 8 7 Pebbles

BOM(Bag-O-Matic) TB Tire vulcanizing machine

Capsule code Applicable tire specifications Outside diameter Total height Clamp flange Canon Clamp flange height Clamp flange width Section of the perimeter The thickness of the neck In the middle of the thickness of the Decorative pattern
DB(㎜) HB(㎜) dB(㎜) a(㎜) b(㎜) Lb(㎜) n(㎜) c(㎜) form
JS2150 255/45R20 620 361 410 25 14.2 455 8 5 Pebbles
JS2445 275/45R20 680 370 410 25 14.2 542 8 4.5 Pebbles
JS2545 235/55R19 570 346 410 25 14.2 407 8 4.5 Pebbles
JS2645 255/50R20 630 370 410 25 14.2 491 8 4.5 Pebbles
JBR20-05 1100/1200R20 850 540 380 24 14 718 12 7.5 Sand
JBR20-08 10001100R20 830 470 380 24 14 642 11.7 7.5 Sand
JS2945 255/45R19 580 376 383 18.5 12.5 470 8 4.5 Pebbles
JS5008 265/45R21 640 400 410 24 12 494 7 5 Pebbles
JS5010 265/45R21 690 394 410 24 12 546 7 5 Pebbles
JS5011 255/35R22 594 346 410 24 12 468 7 5 Pebbles
JS6501 245/70R19.5 620 395 356 27 13 511 14 6.5 Advanced
JS7010 305/70R19.5 630 490 356 27 13 590 14 7 Advanced
JS7201 1200R20 810 526 384 27 13 744 15 7.2 Advanced
JS7502 1200R20 800 510 384 27 13 714 14 7.5 Advanced
JS7503 8R22.5 645 429 384 27 13 529 15 7.5 Advanced
JS7504 9R22.5 680 440 384 27 13 559 15 7.5 Advanced
JS7505 11R22.5 740 470 384 27 13 634 14 7.5 Advanced
JS7506 295/80R22.5 810 540 384 27 13 735 15 7.5 Advanced
JS7507 385/55R22.5 820 490 436 27 13 677 14 7.5 Advanced
JS7508 1200R24 905 510 488 27 13 739 14 7.5 Big gravel
JS7801 1100R20 11R22.5 750 530 384 27 13 699 15 7.8 Advanced
JS8001 385/65R22.5 790 620 436 27 13 764 14 8 Advanced
JS9001 255/70R22.5 542 496 384 27 13 554 15 9 Plain
JS9002 1000R20 606 564 384 27 13 644 15 10 Plain
JS9003 11R24.5 713 566 436 27 13 648 15 9 Plain
JS9004 1100R20 770 490 384 27 13 676 14 7.5 Advanced
JS9005 1100R20 810 500 384 27 13 694 15 7.5 Advanced
JS1001 245/70R19.5 484 456 356 27 13 494 15 9 Plain
JS1003 1100R20 618 594 384 27 13 676 15 10 Plain
JS1004 1200R20 642 620 384 27 13 708 15 10 Plain
JS1201 16.00-24 702 666 436 27 13 756 15 12 Plain
HS9401 14.00-24 16.00-24 670 650 467 25.4 15 706 15.4 9.4 Advanced

BOM(Bag-O-Matic) TB Tire vulcanizing machine

Capsule code Applicable tire specifications Outside diameter Total height Clamp flange Canon Clamp flange height Clamp flange width Section of the perimeter The thickness of the neck In the middle of the thickness of the Decorative pattern
DB(㎜) HB(㎜) dB(㎜) a(㎜) b(㎜) Lb(㎜) n(㎜) c(㎜) 形式
JS7005 245/70R19.5 480 484 276 23 12.5 541 8 7 Pebbles
JS1001 245/70R19.5 484 456 356 27 13 494 15 9 Plain
JS9001 255/70R22.5 542 496 384 27 13 554 15 9 Plain
JS1004 1200R20 642 620 384 27 13 708 15 10 Plain

Refurbishing Tire Vulcanizing Machine

Capsule code Applicable tire specifications Outside diameter Total height Clamp flange Canon Clamp flange height Clamp flange width Section of the perimeter The thickness of the neck In the middle of the thickness of the Decorative pattern Vent line
DB(㎜) HB(㎜) dB(㎜) a(㎜) b(㎜) Lb(㎜) n(㎜) c(㎜) form form

Mixing Rubber

Mixer engineering2#


Production Capacity

Model Type Capacity(26Day/Mon) note
110L mixer Kneader Product line 200ton Match filter line
Special line for processing rubber 250ton Match filter line
160L mixer Bunbury Special line for processing rubber 700ton Match filter line
234L 密炼机 Bunbury 丁基胶专用线 1,150ton Match filter line
270L Intermeshing Bunbury Special line for processing rubber 3,000ton Match filter line
Cold feed filter line Filter wire 500ton

O-ring for installation of vulcanized capsules

O - ring for installing vulcanizing capsules on tire vulcanizing machine

O-ring code Outer diameter highly width bevel weight
Φd(mm) H(mm) L(mm) A (gram)
PCR 1# 58 7.3 5.5 R8 8
PCR 2# 140 6.9 19
PCR 3# 170 6 8 R4.5 26
PCR 4# 230 6.1 25
PCR 5# 220 6.9 29
PCR 11# 194 7 26
LTR 1# 76 6.1 8.8 - 13
LTR 2# 205 7.3 31
LTR 3# 220 7.8 38
P56 68 6 7
P140 151 6 15
M2-1 105 5.7 10
M 2# 105 6.2 5.7 R3 12
M 3# 121 5.8 7.3 R3 17
  • It can be manufactured according to the specifications of the tire vulcanizing machine

Foam insulation pipe


Production capacity

Model Type Capacity(26Day/Mon)
Plate vulcanizing machine Sealing ring making 15,000pc
Open the mixer/heating box Special foam insulation material production 2,100pc

Vulcanized capsule injection mold

Manufacture vulcanization capsule injection mold optimized for injection vulcanization machine

  • Thickness deformation and rubber property change are minimized during injection
  • High rigidity body, can withstand clamping force and injection pressure (prevent mold deformation)
  • Best match between tire and vulcanized capsule

Vulcanizing capsule special injection vulcanizing machine

Injection device and hydraulic device for vulcanizing capsule

  • High rigidity body improves energy efficiency through the use of variable piston pumps
  • Conditions related to injection pressure, temperature and options can be confirmed by opening the screen, and setting errors can be immediately seen

Technical parameters

project unit Vulcanizing machine injection volume note
7,000cc 11,400cc 20,000cc 32,000cc
Clamping system Clamping force ton 700 800 1500 2000 F(ton)=A(π/4×D²)×P×10-3
??info.product.size_en_US?? ㎜ 1000×1450×50 1000×1500×50 1,500×1,500×50 1,500×1,500×50
The piston diameter ㎜ 500 500 730×2 730×2 (D)
The piston stroke ㎜ 30 30 35 35
Distance between disks ㎜ 400-2,000 440-2,200 550-2,350 600-3,500 Min - Max
Cylindrical interval ㎜ 1,200×700 1,200×700 1,900×1,000 1,900×1,000
Plate surface bolt hole/countersunk hole - M20×D22 M20×D22 M24×D26 M24×D26
The injection system Injection quantity cc 7000 11400 20000 32000 V(cc)=(π/4×ds2×S)×10-3
Injection pressure ㎏f/㎠ 700 800 2000 2000 IP=(Di2-dr2)/ds2×P×2
Discharge piston diameter ㎜ 110 135 159 159 (ds)
Diameter of injection cylinder ㎜ 275 310×2 390×2 390×2 (Di)
Stroke of injection cylinder ㎜ 900 900 1000 910 (S)
Diameter of piston of injection cylinder ㎜ 110 130 170 150 (dr)
Injection cylinder pressure ㎏/㎠ 200 210 180 250 (P)
Feed system The screw diameter ㎜ 60 75 60 85
??info.product.rubberstripsize_en_US?? ㎜ 10×60 10×60 10×60 (10×60)×2
The screw rotation speed rpm 0-200 0-200 0-200 0-200
power Motor for oil pressure system Kw 37kw 37kw 37Kw×2 55Kw×2
Hot kerosene cycle motor Kw 0.75×2 0.75×2 0.75×3 0.75×6
The system pressure ㎏/㎠ 250 250 250 250
Fuel tank capacity L 600 600 800 1200
Appearance of size Mechanical dimensions (LxWxH) ㎜ 5.25×2.30×6.90 5.25×2.30×8.25 4.62×3.00×10.02 5.43×3.15×10.02
Machine weight ton 42 56 82 89

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